My nephew, Andrew, is big into Star Wars. So I found a Lego Darth Vader image that I thought would be a nice piece of wall art for his room. I cut Vader out with my CNC machine. I used pine for his body and an red oak frame with birch plywood for the backboard. Vader was painted black and the frame was stained a light grey. Not shown in the below picture is a laser engraved message: "Made By Uncle Chris. 2015" .
Watch the video below to see the build process including the laser engraving.
Below is the finished product: